Montbell Versalite Sustainability Report

The Versalite is paper-thin, with a 10-denier shell that requires special attention around trail-side snags and boulders. It also features a 2-layer construction without the standard hanging liner of a 2-layer jacket, which means the membrane is particularly prone to damage. Combined, the Versalite is well below average in terms of longevity and will require careful treatment to have a long life.

Choosing durable outdoor gear is perhaps the most effective way to reduce environmental impact—the longer it lasts, the less it needs to be produced. Our proprietary longevity rating evaluates overall build quality based on factors such as materials, fabric denier, component durability (including zippers and toggles), real-world performance as reported by our field testers, and our experiences with the brand. Overall, we feel strongly that reducing overall consumption is a cornerstone of sustainability.

The durable water repellent on the Versalite is PFAS free. While some Montbell products are PFAS free, others contain PFAS. The brand states it’s transitioning away from intentionally added PFAS, but it hasn’t set a timeline to do so.

The DWR (Durable Water Repellent) finish is a product’s direct defense against outside moisture, and commonly contains PFAS (per- and polyfluoroalkyl substances). These synthetic compounds, known as "forever chemicals,” are found in a range of gear categories, from jackets to footwear. They resist water, oil, and heat exceptionally well, making them ideal for outdoor use, but their nearly indestructible nature also means that they take an extremely long time to degrade in nature, if at all. PFAS can eventually end up in everything from soil to drinking water and have been linked to a range of health issues.

The Versalite has a PFAS free waterproof membrane. Some Montbell products are PFAS free. The company generally specifies whether the product contains PFAS in its description.

The membranes of certain waterproof products, including rain jackets, ski jackets, ski bibs, hardshells, and hiking footwear, commonly contain PFAS (per- and polyfluoroalkyl substances). These synthetic compounds, known as "forever chemicals,” resist water, oil, and heat exceptionally well, making them ideal for outdoor use, but their nearly indestructible nature also means that they take an extremely long time to degrade in nature, if at all. PFAS can eventually end up in everything from soil to drinking water and have been linked to a range of health issues.

The Versalite isn't made with any recycled materials. Montbell makes some products that incorporate recycled materials, but it doesn’t disclose the total amount of recycled materials used across all its products.

Outdoor gear can be made partly or entirely from recycled materials, the most common being nylon, polyester, wool, and down. Some products include a single recycled component or a partially recycled fabric, while others are 100% recycled (generally excluding accessories like zippers, Velcro, toggles, etc.). For our sustainability ratings, we evaluate the amount of recycled materials in a particular product and assign points accordingly.

The Versalite doesn't incorporate any Bluesign-approved materials. Montbell isn’t a Bluesign System Partner.

Bluesign Technologies, based in Switzerland, operates a third-party textile certification system that ensures materials are manufactured to strict environmental, chemical, and worker safety standards. A Bluesign-approved material indicates that it has undergone a rigorous vetting process based on the criteria above. A Bluesign Product goes the next mile, containing at least 90% Bluesign-approved fabrics and at least 30% Bluesign-approved accessories.

Some Montbell products are manufactured at a Fair Trade Certified (FTC) factory in Thailand. However, Montbell doesn’t specify which products it makes in this facility or provide details about its manufacturing practices on its website. The company didn’t respond to our inquiry for more information, and it doesn’t meet our criteria for responsible manufacturing since we can’t confirm how much of its production occurs in FTC facilities.

This criterion evaluates a brand's commitment to fair wages, safe working conditions, and reducing its environmental impact throughout the production process. Responsible manufacturing is most commonly demonstrated through certifications and membership in programs such as Fair Trade Certified, Fair Wear Foundation, Worldwide Responsible Accreditation of Production, and the Fair Labor Association. We also recognize brands that prioritize local production, such as those that manufacture primarily in the United States or Europe, to reduce carbon emissions, maintain better oversight of working conditions, and comply with strict social and environmental regulations.

Montbell doesn’t detail its packaging, so we’re unsure whether it uses any recycled or reduced materials.

Packaging can add significant waste to an outdoor gear purchase and often ends up in landfills. Many brands are using recycled packaging and/or making efforts to reduce packaging altogether. For example, they may use a certain percentage of recycled cardboard or make efforts to use less plastic or paper across their packaging operation. In some cases, brands also use Forest Stewardship Council-certified paper products, which helps to ensure sustainable sourcing of forest materials.

Montbell offers a wide variety of in-house repair services. Repairs range from fixing torn material to replacing tent poles to resoling footwear. The company provides an estimate of the repair cost and how long it will take to fix.

Repair services extend the lifespan of outdoor gear and reduce overall consumption. Some brands offer comprehensive repair programs that can fix a wide range of issues, while others have more limited capabilities. If a brand's warranty policy only covers replacement, rather than repair, these programs usually do not meet this criterion.

Montbell doesn’t offer resale or recycling services for its products.

Resale and recycling programs help keep outdoor gear in circulation for longer and out of landfills. The most common form is a trade-in program, where consumers can exchange items for store credit, which is then resold. Some brands accept products back for recycling at the end of their life, thereby reducing waste. Occasionally, some do both.

We haven’t found evidence that Montbell tracks its greenhouse gas emissions.

This criterion evaluates whether this brand measures its greenhouse gas emissions, along with its commitment to reduction and transparency in reporting. Typically, we require brands to follow established frameworks such as the Higg Index, Greenhouse Gas Protocol, or The Change Climate Project. Most companies use the widely recognized scope categorization system for measuring brand emissions. Those who earn the most points in this category have emissions reduction goals verified by the Science Based Targets Initiative (SBTi), a global organization that helps companies set greenhouse gas reduction targets in line with the goal of limiting global warming to well below 2°C. To verify their goals through SBTi, companies undergo a rigorous assessment process and continual follow-up to ensure consistent progress towards achieving their targets.

Montbell doesn’t publish an annual impact report.

An impact report is an important step toward transparency and accountability on the sustainability front. These reports vary in form but generally cover topics such as material sourcing, greenhouse gas emissions tracking, waste and water usage, supply chain analysis, and packaging efforts. For our sustainability ratings, we evaluate this criterion based on the depth and quality of the information provided in the report, and how often it is produced. Some brands produce their own impact report, while others are published by their parent company. In practice, we’ve found that reports produced by individual brands include more detailed information about their sustainability efforts.